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Custom design 4-Layer Hybrid High-Frequency DK3.3 PCB – WL-CT330 + High-Tg FR-4 (S1000-2M) substrate

Custom design 4-Layer Hybrid High-Frequency DK3.3 PCB – WL-CT330 + High-Tg FR-4 (S1000-2M) substrate

MOQ: 1個
価格: 0.99-99USD/PCS
標準パッケージ: パッキング
配達期間: 2~10営業日
決済方法: T/T、ペイパル
供給能力: 50000個
詳細情報
起源の場所
中国
ブランド名
Wangling
証明
ISO9001
モデル番号
WL-CT330
最小注文数量:
1個
価格:
0.99-99USD/PCS
パッケージの詳細:
パッキング
受渡し時間:
2~10営業日
支払条件:
T/T、ペイパル
供給の能力:
50000個
製品説明

4-Layer Hybrid High-Frequency PCB – WL-CT330 + FR4 (Immersion Gold)

 

 

Product Introduction

We present our 4-Layer WL-CT330 PCB with Immersion Gold – a hybrid solution engineered for high-frequency, high-reliability applications. The design combines a WL-CT330 high-frequency laminate (top two layers) with a High-Tg FR-4 (S1000-2M) substrate (bottom layers). This hybrid stackup delivers ultra-low loss RF performance on the outer layers while maintaining mechanical rigidity and cost-efficiency for the overall board. The 2.7mm finished thickness and 1oz copper on all layers ensure excellent power handling and thermal management.

 

 

Key Specifications

Parameter Details
Base Material WL-CT330 (Top RF section) + High-Tg FR-4 S1000-2M
Layer Count 4 Layers (Rigid)
Finished Thickness 2.7 mm ±0.15 mm
Copper Weight 1 oz (35μm) on all inner/outer layers
Min Trace/Space 5/6 mils
Min Hole Size 0.25 mm (Mechanical drilling)
Via Plating Thickness 20 μm
Surface Finish Immersion Gold (ENIG)
Solder Mask Top & Bottom: Green
Silkscreen Top: Black / Bottom: None
Electrical Test 100% prior to shipment
Artwork Format Gerber RS-274-X
Accepted Standard IPC-Class-2
Availability Worldwide

 

 

PCB Stackup (4-Layer Rigid Hybrid)

Layer Material Thickness
Layer 1 (Top RF) 1 oz Copper (35μm)
Substrate 1 WL-CT330 (High-frequency laminate) 1.524 mm (60 mil)
Layer 2 (Inner RF) 1 oz Copper (35μm)
Prepreg 1080 RC63% + 7628 (43%) 0.254 mm (10 mil)
Layer 3 (Inner FR4) 1 oz Copper (35μm)
Substrate 2 S1000-2M (High-Tg FR-4) 0.8 mm (31.5 mil)
Layer 4 (Bottom FR4) 1 oz Copper (35μm)

 

 

Note: No blind vias – all interconnections are through-hole vias, simplifying manufacturing and reducing cost.

PCB Statistics

 

Dimensions: 165 mm × 96.5 mm (1 piece)

Components: 45

Total Pads: 225 (126 thru-hole, 59 SMT top, 40 SMT bottom)

Vias: 63 (No blind vias)

Nets: 9

 

 

Why WL-CT330?

WL-CT330 is a thermosetting hydrocarbon/ceramic composite with fiberglass reinforcement. Unlike PTFE-based materials, it processes like standard FR4 (no special handling), supports lead-free assembly at 260°C, and offers a high Tg >280°C for exceptional thermal reliability. With a stable Dk of 3.30 ±0.06 and Df of 0.0026 at 10 GHz, it delivers consistent RF performance across temperature and frequency.

 

 

Key Features of WL-CT330

 

Dielectric Constant (Dk): 3.30 ±0.06 @ 10 GHz

 

Dissipation Factor (Df): 0.0026 @ 10 GHz

 

Tg: >280°C

 

Thermal Conductivity: 0.59 W/m·K

 

Thermal Resistance: T260 >60 min, T288 >20 min

 

Peel Strength (1oz ED copper): ≥0.85 N/mm

 

CTE (X/Y/Z): 15 / 13 / 39 ppm/°C

 

Moisture Absorption: ≤0.05%

 

Flammability Rating: UL 94-V0

 

Volume/Surface Resistivity: 5×10⁹ Mohm·cm / Mohm

 

Stable TcDk (temperature coefficient of Dk)

 

 

Benefits of This Hybrid Design

 

Cost-Effective: Only the RF-critical layers use high-frequency WL-CT330; the rest uses standard high-Tg FR4.

 

Process-Friendly: No PTFE-specific handling – compatible with standard FR4 fabrication and lead-free assembly.

 

Thermally Reliable: High Tg (>280°C) and low Z-axis CTE reduce risk of via cracking during reflow.

 

Signal Integrity: Ultra-low Df (0.0026) minimizes insertion loss for high-speed digital and RF traces.

 

Immersion Gold Finish: Provides a flat, solderable, corrosion-resistant surface for fine-pitch SMT components.

 

 

Typical Applications

 

5G/6G Infrastructure: Base stations, phased array antennas

 

Automotive Radar: ADAS, V2X communication modules

 

Satellite Communications: Navigation, ground terminals

 

Aerospace & Defense: Early warning radar, airborne systems

 

RF Power Amplifiers & Transceivers

 

High-Speed Backplanes: Servers, networking switches, data center equipment

 

 

Quality Assurance

 

100% electrical testing prior to shipment

 

IPC-Class-2 compliance

 

Full Gerber RS-274-X acceptance

 

ISO 9001 certified production

 

 

Ordering Information

Submit your Gerber files and fabrication drawings. We support prototype to volume production with global shipping. Contact us for lead times and pricing based on your annual consumption.

 

製品
商品の詳細
Custom design 4-Layer Hybrid High-Frequency DK3.3 PCB – WL-CT330 + High-Tg FR-4 (S1000-2M) substrate
MOQ: 1個
価格: 0.99-99USD/PCS
標準パッケージ: パッキング
配達期間: 2~10営業日
決済方法: T/T、ペイパル
供給能力: 50000個
詳細情報
起源の場所
中国
ブランド名
Wangling
証明
ISO9001
モデル番号
WL-CT330
最小注文数量:
1個
価格:
0.99-99USD/PCS
パッケージの詳細:
パッキング
受渡し時間:
2~10営業日
支払条件:
T/T、ペイパル
供給の能力:
50000個
製品説明

4-Layer Hybrid High-Frequency PCB – WL-CT330 + FR4 (Immersion Gold)

 

 

Product Introduction

We present our 4-Layer WL-CT330 PCB with Immersion Gold – a hybrid solution engineered for high-frequency, high-reliability applications. The design combines a WL-CT330 high-frequency laminate (top two layers) with a High-Tg FR-4 (S1000-2M) substrate (bottom layers). This hybrid stackup delivers ultra-low loss RF performance on the outer layers while maintaining mechanical rigidity and cost-efficiency for the overall board. The 2.7mm finished thickness and 1oz copper on all layers ensure excellent power handling and thermal management.

 

 

Key Specifications

Parameter Details
Base Material WL-CT330 (Top RF section) + High-Tg FR-4 S1000-2M
Layer Count 4 Layers (Rigid)
Finished Thickness 2.7 mm ±0.15 mm
Copper Weight 1 oz (35μm) on all inner/outer layers
Min Trace/Space 5/6 mils
Min Hole Size 0.25 mm (Mechanical drilling)
Via Plating Thickness 20 μm
Surface Finish Immersion Gold (ENIG)
Solder Mask Top & Bottom: Green
Silkscreen Top: Black / Bottom: None
Electrical Test 100% prior to shipment
Artwork Format Gerber RS-274-X
Accepted Standard IPC-Class-2
Availability Worldwide

 

 

PCB Stackup (4-Layer Rigid Hybrid)

Layer Material Thickness
Layer 1 (Top RF) 1 oz Copper (35μm)
Substrate 1 WL-CT330 (High-frequency laminate) 1.524 mm (60 mil)
Layer 2 (Inner RF) 1 oz Copper (35μm)
Prepreg 1080 RC63% + 7628 (43%) 0.254 mm (10 mil)
Layer 3 (Inner FR4) 1 oz Copper (35μm)
Substrate 2 S1000-2M (High-Tg FR-4) 0.8 mm (31.5 mil)
Layer 4 (Bottom FR4) 1 oz Copper (35μm)

 

 

Note: No blind vias – all interconnections are through-hole vias, simplifying manufacturing and reducing cost.

PCB Statistics

 

Dimensions: 165 mm × 96.5 mm (1 piece)

Components: 45

Total Pads: 225 (126 thru-hole, 59 SMT top, 40 SMT bottom)

Vias: 63 (No blind vias)

Nets: 9

 

 

Why WL-CT330?

WL-CT330 is a thermosetting hydrocarbon/ceramic composite with fiberglass reinforcement. Unlike PTFE-based materials, it processes like standard FR4 (no special handling), supports lead-free assembly at 260°C, and offers a high Tg >280°C for exceptional thermal reliability. With a stable Dk of 3.30 ±0.06 and Df of 0.0026 at 10 GHz, it delivers consistent RF performance across temperature and frequency.

 

 

Key Features of WL-CT330

 

Dielectric Constant (Dk): 3.30 ±0.06 @ 10 GHz

 

Dissipation Factor (Df): 0.0026 @ 10 GHz

 

Tg: >280°C

 

Thermal Conductivity: 0.59 W/m·K

 

Thermal Resistance: T260 >60 min, T288 >20 min

 

Peel Strength (1oz ED copper): ≥0.85 N/mm

 

CTE (X/Y/Z): 15 / 13 / 39 ppm/°C

 

Moisture Absorption: ≤0.05%

 

Flammability Rating: UL 94-V0

 

Volume/Surface Resistivity: 5×10⁹ Mohm·cm / Mohm

 

Stable TcDk (temperature coefficient of Dk)

 

 

Benefits of This Hybrid Design

 

Cost-Effective: Only the RF-critical layers use high-frequency WL-CT330; the rest uses standard high-Tg FR4.

 

Process-Friendly: No PTFE-specific handling – compatible with standard FR4 fabrication and lead-free assembly.

 

Thermally Reliable: High Tg (>280°C) and low Z-axis CTE reduce risk of via cracking during reflow.

 

Signal Integrity: Ultra-low Df (0.0026) minimizes insertion loss for high-speed digital and RF traces.

 

Immersion Gold Finish: Provides a flat, solderable, corrosion-resistant surface for fine-pitch SMT components.

 

 

Typical Applications

 

5G/6G Infrastructure: Base stations, phased array antennas

 

Automotive Radar: ADAS, V2X communication modules

 

Satellite Communications: Navigation, ground terminals

 

Aerospace & Defense: Early warning radar, airborne systems

 

RF Power Amplifiers & Transceivers

 

High-Speed Backplanes: Servers, networking switches, data center equipment

 

 

Quality Assurance

 

100% electrical testing prior to shipment

 

IPC-Class-2 compliance

 

Full Gerber RS-274-X acceptance

 

ISO 9001 certified production

 

 

Ordering Information

Submit your Gerber files and fabrication drawings. We support prototype to volume production with global shipping. Contact us for lead times and pricing based on your annual consumption.

 

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